cable ends dz5 file 9080 contents description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ordering information ?cable ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5? ordering information ?accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
dz5 cable ends product description 3 09/98 ?1998 square d all rights reserved introduction insulated cable ends contain a tinned copper ferrule ?ted with an insulated sleeve. the copper ferrule holds the core strands of stranded wire and facilitates terminal connections. the insulated plastic sleeve provides protection between adjacent connections. also, the insulated sleeve on some cable end types incorporates an attachment for cable markers. general characteristics copper ferrule, tin plated to iso 1337 halogen-free plastic insulated sleeve temperature limits: -20 to 105 c (-4 to 221 f) ce marked conforms to nfc 63-023 or din 46228 some cable ends are ul component recognized (file e164872) provided the at1pa crimping tool is used to crimp the cable end product description 4 types single conductor cable ends with insulated sleeve twin conductor cable ends with insulated sleeve single conductor cable ends with insulated sleve and marker tag single conductor cable ends with insulated sleeve and clip-in marker tag holder 3 lengths short: 11 mm, for mini connectors such as those used with printed circuits medium: 13 mm, for connector or screw clamp industrial applications long: 16.8 mm, for plug-in terminal applications 3 packaging choices dispensing pack: sizes 3 2.5 mm 2 strip of 10 tear-off bags: sizes 4 mm 2 individual bags: sizes 3 6 mm 2 2 choices for conformity to standards products conforming to standard nf c 63-023 products conforming to standard din 46228
dz5 cable ends packaging ?1998 square d all rights reserved 4 09/98 3 packaging choices strip of 10 tear-off bags for sizes 3 0.25 mm 2 to 4 mm 2 individual bag of 20 or 100 cable ends for sizes 6 mm 2 to 50 mm 2 dispensing packs of 200, 100 or 50 cable ends for sizes 0.5 mm 2 to 2.5 mm 2 (single conductor cable ends) for sizes 2 x 0.7 mm 2 to 2 x 2.5 mm 2 (twin conductor cable ends) dispensing packs are boxed in specially designed cartons, with each carton containing 5 packs. this packaging method simpli?s use by: avoiding mixing different sized cable ends using colored packs which match the color-coded sleeves of the enclosed cable ends allowing regulated distribution (a) and quick restorage of unused cable ends (c) incorporating a catchment tray for the released cable ends (b) gently squeeze the sides of the insulated cable end dispensing packs (3) for a regulated supply of cable ends into a catchment tray (4). the ?w stops as the sides of the pack are released. to facilitate storage, the dispensing packs are boxed in lots of 5 in a self-feeding carton (1) with a special cut-out in the base for removing the dispensing packs. an inspection window (2) above the feeder cut-out enables instant veri?ation of the number of dispensing packs remaining in the carton. the color of the dispensing pack matches the insulated sleeve color coding of the enclosed telemecanique cable ends. selection of the correct size cable ends (see pages 5 and 7 for color codes) is therefore very quick and simple. a c b 1 carton 2 inspection window 3 dispensing pack 4 catchment tray
dz5 cable ends ordering information 5 09/98 ?1998 square d all rights reserved a american wire guage q ul component recognized (file e164872) provided the at1pa2 crimping tool is used to crimp the cable end. single conductor cable ends ?packaged in individual bag or bag strip (nf c 63-023) conductor c.s.a. (mm 2 ) awg a color type dimensions (mm) sold in lots of catalog number weight per lot in kg (lb) ? ?1 c c1 0.25 26 yellow short 2.2 1.2 11 6.2 1000 (10x100) dz5-ce002l6 0.055 (0.121) medium 2.2 1.2 13 8.2 1000 (10x100) dz5-ce002 0.060 (0.132) 0.34 24 green short 2.2 1.2 11 6.2 1000 (10x100) DZ5-CE003L6 0.055 (0.121) medium 2.2 1.2 13 8.2 1000 (10x100) dz5-ce003 0.060 (0.132) 0.5 22 white short 3 1.4 11 6.2 1000 (10x100) dz5-ce005l6ul q 0.085 (0.187) medium 3 1.4 13 8.2 1000 (10x100) dz5-ce005ul q 0.090 (0.198) long 3 1.4 16.8 12 1000 (10x100) dz5-ce005l12 0.095 (0.209) 0.75 20 blue short 3.1 1.6 11 6.2 1000 (10x100) dz5-ce007l6ul q 0.095 (0.209) medium 3.1 1.6 13 8.2 1000 (10x100) dz5-ce007ul q 0.100 (0.221) 1 18 red short 3.4 1.8 11.5 6.2 1000 (10x100) dz5-ce010l6 q 0.095 (0.209) medium 3.4 1.8 13.5 8.2 1000 (10x100) dz5-ce010ul q 0.100 (0.221) long 3.4 1.8 16.8 12 1000 (10x100) dz5-ce010l12 q 0.150 (0.331) 1.5 16 black short 4 2.1 11.5 6.2 1000 (10x100) dz5-ce015l6ul q 0.110 (0.243) medium 4 2.1 13.5 8.2 1000 (10x100) dz5-ce015ul q 0.120 (0.265) long 4 2.1 22.8 17.7 1000 (10x100) dz5-ce0153ul q 0.215 (0.474) 2 14 yellow medium 4.2 2.35 14.5 8.2 1000 (10x100) dz5-ce020 0.135 (0.298) 2.5 14 grey medium 4.6 2.7 14.5 8.2 1000 (10x100) dz5-ce025ul q 0.150 (0.331) long 4.6 2.7 24 17.7 1000 (10x100) dz5-ce0253ul q 0.254 (0.560) 4 12 orange medium 5.5 3.3 17.3 9.8 1000 (10x100) dz5-ce042 0.300 (0.662) long 5.5 3.3 25.5 17.5 1000 (10x100) dz5-ce043 0.455 (1.003) 6 10 green medium 7 3.95 20 11.5 100 dz5-ce062 0.045 (0.099) long 7 3.95 26 17.5 100 dz5-ce063 0.065 (0.143) single conductor cable ends ?packaged in dispensing pack (nf c 63-023) 0.5 22 white medium 3 1.4 13 8.2 1000 (5x200) az5-ce005 0.140 (0.309) 0.75 20 blue medium 3.1 1.6 13 8.2 1000 (5x200) az5-ce007 0.150 (0.331) 1 18 red medium 3.4 1.8 13.5 8.2 1000 (5x200) az5-ce010 0.165 (0.364) 1.5 16 black medium 4 2.1 13.5 8.2 1000 (5x200) az5-ce015 0.180 (0.397) 2.5 14 grey medium 4.6 2.7 14.5 8.2 1000 (5x200) az5-ce025 0.160 (0.353) twin conductor cable ends ?packaged in dispensing pack (nf c 63-023) 2 x 0.50 22 white 2.5 x 4.7 1.4 13 8 500 (5x100) az5-de005 0.120 (0.265) 2 x 0.75 20 blue 2.8 x 5 1.8 15 8 500 (5x100) az5-de007 0.130 (0.287) 2 x 1 18 red 3.4 x 5.4 2.05 15 8 500 (5x100) az5-de010 0.140 (0.309) 2 x 1.5 16 black 3.6 x 6.6 2.3 15 8 500 (5x100) az5-de015 0.155 (0.342) 2 x 2.5 14 grey 4.2 x 7.8 2.9 18.5 10 250 (5x50) az5-de025 0.145 (0.320) short type medium type dz5-ce c1 c b b1 dz5-ce short type long type dz5-ce c1 c b b1 az5-ce az5-de c1 c b b1 b az5-de
dz5 cable ends ordering information ?1998 square d all rights reserved 6 09/98 c packaged in individual bags or bag strips a american wire guage q ul component recognized (file e164872) provided the at1pa2 or at1pa4 crimping tool is used to crimp the cable end. single conductor cable ends with marker tag (nf c 63-023) c conductor c.s.a. (mm 2 ) awg a color dimensions (mm) sold in lots of catalog number weight per lot in kg (lb) ? ?1 c 0.25 26 yellow 2.2 1.2 13 1000 (10x100) dz5-ca002 0.140 (0.309) 0.34 24 green 2.2 1.2 13 1000 (10x100) dz5-ca003 0.140 (0.309) 0.5 22 white 3 1.4 13 1000 (10x100) dz5-ca005ul q 0.160 (0.352) 0.75 20 blue 3.1 1.6 13 1000 (10x100) dz5-ca007ul q 0.160 (0.352) 1 18 red 3.4 1.8 13.5 1000 (10x100) dz5-ca010ul q 0.160 (0.352) 1.5 16 black 4 2.1 13.5 1000 (10x100) dz5-ca015ul q 0.180 (0.397) 2.5 14 grey 4.6 2.7 14.5 1000 (10x100) dz5-ca025ul q 0.250 (0.551) single conductor cable ends with clip-in marker tag holder (nf c 63-023) c conductor c.s.a. (mm 2 ) awg a color type dimensions (mm) sold in lots of catalog number weight per lot in kg (lb) ? ?1 c c1 4 12 orange medium 5.5 3.3 19.5 11.5 1000 (10x100) dz5-ca042ul q 0.300 (0.662) long 5.5 3.3 25.5 17.5 1000 (10x100) dz5-ca043ul q 0.460 (1.014) 6 10 green medium 7 3.95 20 11.5 100 dz5-ca062 0.045 (0.099) long 7 3.95 26 17.5 100 dz5-ca063 0.065 (0.143) 10 8 brown medium 8.4 4.95 21.5 12 100 dz5-ca102 0.057 (0.126) long 8.4 4.95 27 17.5 100 dz5-ca103 0.085 (0.187) 16 6 white medium 8.8 6.35 23.5 12 100 dz5-ca162 0.078 (0.172) long 8.8 6.35 29 17.5 100 dz5-ca163 0.100 (0.221) 25 4 black medium 12 8.15 30 17.5 100 dz5-ca253 0.156 (0.344) 35 2 red medium 13.5 9 30 16 20 dz5-ca352 0.054 (0.119) long 13.5 9 39 25 20 dz5-ca353 0.060 (0.132) 50 0 blue medium 15.7 11 36 20 20 dz5-ca502 0.060 (0.132) long 15.7 11 41 25 20 dz5-ca503 0.074 (0.163) single conductor cable ends with clip-in marker tag holder (din 46 228) c conductor c.s.a. (mm 2 ) awg a color type dimensions (mm) sold in lots of catalog number weight per lot in kg (lb) ? ?1 c c1 10 8 red medium 8.4 4.95 21.5 12 100 dz5-ca102d 0.060 (0.132) long 8.4 4.95 27 17.5 100 dz5-ca103d 0.090 (0.198) 16 6 blue medium 9.8 6.35 23.5 12 100 dz5-ca162d 0.080 (0.176) long 9.8 6.35 29 17.5 100 dz5-ca163d 0.100 (0.221) 25 4 yellow 12 8.15 30 17.5 100 dz5-ca253d 0.156 (0.344) 35 2 red medium 13.5 9 30 16 20 dz5-ca352d 0.054 (0.119) long 13.5 9 39 25 20 dz5-ca353d 0.060 (0.132) 50 0 blue medium 15.7 11 36 20 20 dz5-ca502d 0.060 (0.132) long 15.7 11 41 25 20 dz5-ca503d 0.072 (0.159) dz5-ca0 8 b1 17 c b medium type long type dz5-ca c b c1 b1 2 4,5 b c c1 b1 b 22 cable end with clip-in marker tag holder
dz5 cable ends ordering information 7 09/98 ?1998 square d all rights reserved a american wire guage single conductor cable ends ?packaged in individual bag or bag strip (din 46 228) conductor c.s.a. (mm 2 ) awg a color type dimensions (mm) sold in lots of catalog number weight per lot in kg (lb) ? ?1 c c1 0.5 22 white short 3 1.4 11 6.2 1000 (10x100) dz5-ce005l6d 0.085 (0.187) medium 3 1.4 13 8.2 1000 (10x100) dz5-ce005d 0.090 (0.198) long 3 1.4 16.8 12 1000 (10x100) dz5-ce005l12d 0.095 (0.209) 0.75 20 grey short 3.1 1.6 11 6.2 1000 (10x100) dz5-ce007l6d 0.095 (0.209) medium 3.1 1.6 13 8.2 1000 (10x100) dz5-ce007d 0.100 (0.221) 1 18 red short 3.4 1.8 11.5 6.2 1000 (10x100) dz5-ce010l6d 0.095 (0.209) medium 3.4 1.8 13.5 8.2 1000 (10x100) dz5-ce010d 0.100 (0.221) long 3.4 1.8 16.8 12 1000 (10x100) dz5-ce010l12d 0.150 (0.331) 1.5 16 black short 4 2.1 11.5 6.2 1000 (10x100) dz5-ce015l6d 0.110 (0.243) medium 4 2.1 13.5 8.2 1000 (10x100) dz5-ce015d 0.120 (0.265) long 4 2.1 22.8 17.7 1000 (10x100) dz5-ce0153d 0.215 (0.474) 2.5 14 blue medium 4.6 2.7 14.5 8.2 1000 (10x100) dz5-ce025d 0.150 (0.331) long 4.6 2.7 24 17.7 1000 (10x100) dz5-ce0253d 0.254 (0.560) 4 12 grey medium 5.5 3.3 17.3 9.8 1000 (10x100) dz5-ce042d 0.300 (0.662) long 5.5 3.3 25.5 17.5 1000 (10x100) dz5-ce043d 0.455 (1.003) 6 10 yellow medium 7 3.95 20 11.5 100 dz5-ce062d 0.045 (0.099) long 7 3.95 26 17.5 100 dz5-ce063d 0.065 (0.143) single conductor cable ends ?packaged in dispensing pack (din 46 228) 0.5 22 white medium 3 1.4 13 8.2 1000 (5x200) az5-ce005d 0.140 (0.309) 0.75 20 grey medium 3.1 1.6 13 8.2 1000 (5x200) az5-ce007d 0.150 (0.331) 1 18 red medium 3.4 1.8 13.5 8.2 1000 (5x200) az5-ce010d 0.165 (0.364) 1.5 16 black medium 4 2.1 13.5 8.2 1000 (5x200) az5-ce015d 0.180 (0.397) 2.5 14 blue medium 4.6 2.7 14.5 8.2 500 (5x100) az5-ce025d 0.160 (0.352) twin conductor cable ends ?packaged in dispensing pack (din 46 228) 2 x 0.75 20 grey 2.8 x 5 1.8 15 8 500 (5x100) az5-de007d 0.130 (0.287) 2 x 1 18 red 3.4 x 5.4 2.05 15 8 500 (5x100) az5-de010d 0.140 (0.309) 2 x 1.5 16 black 3.6 x 6.6 2.3 15 8 500 (5x100) az5-de015d 0.155 (0.342) 2 x 2.5 14 blue 4.2 x 7.8 2.9 18.5 10 250 (5x50) az5-de025d 0.145 (0.320) short type medium type dz5-ce c1 c b b1 dz5-ce short type long type dz5-ce c1 c b b1 az5-ce az5-de c1 c b b1 b az5-de
dz5 cable ends ordering information ?1998 square d all rights reserved 8 09/98 marking accessories for cables and cable ends with marker attachment description sold in lots of catalog number weight per lot in kg (lb) adjustable collar type marker holder for 14 to 2 awg cables 100 ar1sc01 0.100 (0.221) clip-on marker tag a for cables 1 to 1.5 mm 2 100 ar1sc02 0.100 (0.221) clip-in marker tag a for cable ends with holder 100 ar1sc03 0.100 (0.221) wallets of 200 markers for dz5-ca cable ends and clip-on marker tags l letters c 1 set ar1mb01 0.310 (0.683) 1 card ar1mb01 p 0.010 (0.022) numbers f 1 set ar1ma01 0.150 (0.331) 1 card ar1ma01 e 0.010 (0.022) markers conforming to nf c 93-011 color coding 200 ar1mc01 s 0.010 (0.022) a for rapid clip-on mounting of up to 7 ar1m?markers. c a to z (200 of each). f 0 to 9 (200 of each). l each set also includes 400 earth markers (200 green and 200 yellow), 200 ? symbols, 200 ? symbols and a marker positioning tool. p complete the catalog number with the required letter. a card of 200 yellow markers with black letters is provided. e complete the catalog number with the required number. a card of 200 yellow markers with black numbers is provided. s complete the catalog number by indicating the color required: number 1234567890 marker color brown red orange yellow green blue violet grey white black number color white black black black black black black black black white ar1sc01 ar1sc02 ar1sc03 ar1ma01, ar1mb01 ar1mc01
dz5 cable ends ordering information 9 09/98 ?1998 square d all rights reserved cabling accessories description application catalog number weight per lot in kg (lb) ratchet type crimping tool for cable ends for 0.25 to 6 mm 2 cables at2pa5 0.520 (1.147) for 10 to 35 mm 2 cables at2pa6 0.520 (1.147) description cutting diameter for copper/ aluminum wires in mm catalog number weight per lot in kg (lb) cutting pliers 3.5 at2pb1 0.200 (0.441) description shank length in mm blade dimensions in mm catalog number weight in kg (lb) insulated screwdriver for slotted head screws 100 0.5 x 3.5 ab1tv3 0.030 (0.066) 150 0.8 x 5.5 ab1tv2 0.080 (0.176) 150 1 x 6.5 ab1tv1 0.105 (0.232) screwdriver for slotted head screws 75 0.6 x 3.5 at2pt1 0.040 (0.088) 100 0.8 x 4 at2pt2 0.045 (0.099) 100 1 x 5.5 at2pt3 0.080 (0.176) 150 1.2 x 6.5 at2pt4 0.140 (0.309) at2pa5 at2pb1
dz5 cable ends ordering information ?1998 square d all rights reserved 10 09/98 accesories for markers description application catalog number weight per lot in kg (lb) marker holder contains 10 empty compartments, each capable of holding 100 ar1-ma01 or ar1-mb01 markers at1ps1 0.300 (0.662) tool for quick positioning of ar1-m?1 markers on cable end tags at1pa1 0.010 (0.022) cabling accessories description application catalog number weight per lot in kg (lb) automatic wire stripping tool strips 0.08 to 4 mm 2 cable, cuts 0.08 to 6 mm 2 conductors. adjustable stripping and cutting length. at1pa7 0.165 (0.364) automatic wire cutting-stripping tool cuts and strips in a single operation; automatically adapts to 0.4 to 4 mm 2 conductors without adjustment or selection. at2pe1 0.340 (0.750) storage case a contains 13 compartments for cable ends and 1 compartment for at1pa7 automatic wire striping tool. at1hb2 0.480 (1.058) cable end crimping tools for 0.5 to 16 mm 2 cables at1pa2 0.210 (0.463) for 10 to 35 mm 2 cables at1pa4 0.210 (0.463) a storage case supplied empty. order cables ends and stripping tool separately.
catalog no. 9080ct9701 september 1998 ?1998 square d all rights reserved. square d and are registered trademarks of square d company. square d company 8001 hwy 64 east knightdale, nc 27545 (919) 266-3671 www.squared.com
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